Research Spotlight: Product Lifecycle Management

Product lifecycle management (PLM) software is a type of enterprise software that helps manufacturers to manage and optimize the development, design, and production of their products. By leveraging data across the entire enterprise, PLM solutions enable manufacturers to make better, data-driven decisions throughout the product lifecycle, from development and design to management and production.

Recent data shows that the global PLM market is expected to grow at a compound annual growth rate of 9.4% from 2021 to 2026, reaching a value of $74.3 billion. This growth is being driven by a range of factors, including the increasing complexity of products, the growing importance of data and analytics, and the need for manufacturers to respond quickly to changing customer preferences and market conditions.

Examples of how PLM solutions are helping manufacturers to foster better decision making include:

  • Automotive manufacturer Ford is using PLM software to manage the development and production of its electric vehicles. By integrating data from multiple sources, Ford is able to optimize the design of its electric vehicles, reduce costs, and accelerate time to market.
  • Aerospace and defense company Lockheed Martin is using PLM software to manage the development of its next-generation fighter jet, the F-35. By leveraging data from multiple departments and stages of the product lifecycle, Lockheed Martin is able to optimize the design and production of the F-35, improving quality and reducing costs.
  • Medical device manufacturer Stryker is using PLM software to manage the development and production of its orthopedic implants. By integrating data from multiple sources, Stryker is able to optimize the design of its implants, improve product quality, and accelerate time to market.

Overall, PLM solutions are providing manufacturers with the ability to leverage data across their enterprise to foster better decision making, from development and design to management and production. By integrating with ERP systems and providing real-time, actionable data, PLM solutions are helping manufacturers to optimize every step of the product lifecycle, leading to improved competitiveness and better business outcomes.

One of the key benefits of PLM solutions is their ability to integrate with other enterprise systems, such as ERP, customer relationship management (CRM), and supply chain management (SCM) systems. This allows manufacturers to collect and analyze data from across the entire enterprise, providing a more complete and accurate picture of the product lifecycle.

For example, PLM solutions can integrate with ERP systems to provide real-time, actionable data on production processes, supply chain operations, and financial performance. This enables manufacturers to identify bottlenecks, inefficiencies, and opportunities for improvement, and to make data-driven decisions to optimize production and supply chain operations.

PLM solutions can also integrate with CRM systems to provide insights into customer preferences, needs, and behaviors. This enables manufacturers to better understand their customers, and to develop products that meet their needs and expectations. By integrating data from CRM systems, PLM solutions can help manufacturers to improve product quality, accelerate time to market, and increase customer satisfaction and loyalty.

The ability of PLM solutions to integrate with other enterprise systems is a key factor in their ability to provide manufacturers with real-time, actionable data and insights. By leveraging data from across the enterprise, PLM solutions can help manufacturers to optimize every step of the product lifecycle, leading to improved competitiveness and better business outcomes.

Challenges

While PLM solutions offer many benefits to manufacturers, there are also challenges and limitations that need to be considered. Some of the key challenges and limitations of PLM solutions include:

  • High cost and complexity: PLM solutions can be complex and expensive to implement and maintain, requiring significant investments in hardware, software, and training. This can be a barrier for small and medium-sized manufacturers, who may not have the resources or expertise to implement PLM solutions.
  • Integration and data management: PLM solutions often require integration with other enterprise systems, such as ERP, CRM, and SCM systems. This can be a complex and time-consuming process, requiring specialized skills and expertise. Additionally, managing and maintaining data quality and integrity across multiple systems can be a challenge, and can impact the accuracy and usefulness of the insights generated by PLM solutions.
  • Lack of user adoption: PLM solutions require buy-in and adoption from all levels of the organization, from senior executives to front-line workers. However, not all users may be comfortable or familiar with using data and analytics, and may be resistant to change. This can be a barrier to the successful implementation and adoption of PLM solutions, and can impact their effectiveness and value.
  • Security and privacy concerns: PLM solutions often involve the collection and analysis of sensitive and confidential data, such as financial information, customer data, and trade secrets. This can raise security and privacy concerns, and manufacturers need to implement appropriate security measures to protect this data and ensure compliance with relevant laws and regulations.

By addressing these challenges and limitations, manufacturers can maximize the value and impact of PLM solutions, and drive better business outcomes.

Starfleet Media’s upcoming research will explore the benefits and challenges of PLM solutions, and provide examples of how they are being used by leading manufacturers to improve product quality, reduce costs, and increase efficiency. We will also discuss the role of PLM solutions in integrating with other enterprise systems, such as enterprise resource planning (ERP) systems, and the impact of this integration on data quality and decision making.

In the end, our research will provide a comprehensive overview of the role of PLM solutions in fostering better decision making across the product lifecycle, and will provide valuable insights and guidance for manufacturers looking to implement PLM solutions in their own organizations.